Installation Guide: NexBot Safety 322-012 3D Vision Camera 1.2 MP
SKU: NXB-SNS-322-012 | Revision: 1.0 | Category: Sensors & Vision > Vision Systems > 3D Vision Cameras
DANGER: Disconnect all power sources before beginning installation.
Follow lockout/tagout (LOTO) procedures per OSHA 1910.147.
1. Required Tools & Materials
2. Pre-Installation Checks
- Verify package contents: NXB-SNS-322-012 camera, mounting bracket, M12 power cable, and documentation.
- Inspect the Anodized Aluminum 6061-T6 housing for any signs of shipping damage.
- Ensure the mounting location is a stable, vibration-free surface capable of supporting 1.4 kg.
- Confirm the target machine or robot controller is powered down and under a lockout/tagout (LOTO) procedure.
- Verify the power source provides a stable, isolated 24VDC supply as measured with a multimeter.
- Confirm an available EtherNet/IP network port is active and accessible from the installation point.
3. Installation Procedure
Step 1: Mounting the Bracket
Secure the provided mounting bracket to the designated surface on the robot cell structure. Use appropriate fasteners for the mounting surface material and ensure the bracket is level and rigid.
Step 2: Attaching the Camera
Fasten the NexBot Safety 322-012 camera to the bracket using the supplied M6 bolts. Do not fully tighten the bolts at this stage to allow for final positioning.
Warning: Do not lift or carry the camera by its cables. Support the 1.4 kg body directly.
Step 3: Positioning and Alignment
Adjust the camera's orientation to frame the entire region of interest for the application. Once positioned, tighten the mounting bolts evenly to the recommended torque specification to prevent movement from operational vibration.
Warning: Over-tightening bolts can damage the camera housing or mounting threads.
Step 4: Connecting Power Cable
Connect the M12 power cable to the camera's designated power port. Connect the other end to the 24VDC power source, ensuring correct polarity (+/-) is observed.
Warning: Applying incorrect voltage or reversing polarity will cause permanent damage to the camera's internal electronics.
Step 5: Connecting Network Cable
Connect a shielded EtherNet/IP cable with an M12 D-coded connector to the camera's network port. The IP67 rating is only maintained when using appropriately rated M12 connectors.
Step 6: Cable Routing and Management
Route the power and network cables along designated cable trays or conduits. If mounted on a robot arm, leave sufficient slack to accommodate the full range of motion without straining the cables or connectors.
Warning: Improper cable management can lead to premature cable failure and intermittent connectivity.
Step 7: Removing Lens Protector
Carefully peel off the protective film from the camera lens and the structured light projector window. Inspect both surfaces to ensure they are clean and free of smudges or debris.
4. Post-Installation Verification
- After removing LOTO, apply power and observe the camera's status LEDs for successful power-up and network link indication.
- Establish a network connection to the camera using the NexBot Vision Configurator software.
- Verify that the camera is streaming a stable 3D point cloud.
- Perform an initial focus and exposure calibration for the application's specific lighting conditions.
- Jog the robot through its full range of motion to confirm the camera (180 x 120 x 75 mm) and its cabling have adequate clearance.
- Save the initial camera configuration profile as a backup file.
Note: For technical support, contact your authorized service provider
or visit https://robotics.barca.group/support.