How to Install the NexBot Vision LA013-003 Robot Arm

Related Products

Tools Required

• Certified lifting equipment (crane or forklift, rated >1500 kg)
• Calibrated torque wrench (up to 700 Nm)
• Metric socket set (including M24)
• Precision machinist's level
• Digital multimeter
• Wire strippers and crimpers
• Lock-out/Tag-out (LOTO) kit
• Screwdriver set

Article

Introduction

This guide details the proper procedures for installing the NexBot Vision LA013-003 6-Axis Robot Arm (SKU: NXB-ROB-LA013-003). A successful installation is critical for ensuring the robot's performance, longevity, and safe operation. This process involves mechanical mounting, electrical connections, and initial verification. This procedure should only be performed by qualified personnel with experience in industrial robotics and high-voltage systems.

---

Prerequisites

Safety First

• Crushing Hazard: The robot arm is extremely heavy. Use only certified lifting equipment with a capacity significantly greater than the robot's mass. Keep all personnel clear of the lifting area.
• Electrical Hazard: The system operates on 400-480VAC 3-Phase power. Follow all local electrical codes and Lock-out/Tag-out (LOTO) procedures before making any electrical connections.
• Unexpected Motion: Ensure the robot controller is powered off and locked out before entering the robot's work envelope.

Environmental and Foundation Requirements

• Foundation: The mounting surface must be a reinforced concrete floor or a steel structure designed to withstand the robot's static weight and dynamic operational forces. The surface must be perfectly level and clean.
• Clearance: Ensure adequate clearance around the robot's full range of motion (2,650 mm reach). Refer to the product's technical manual for the detailed work envelope diagram.
• Ambient Conditions: The installation site must be within the robot's specified operating temperature and humidity range. The robot is rated IP67, making it suitable for environments with dust and water jets, but it should not be submerged.

Required Personnel

• Certified Crane/Forklift Operator
• Qualified Industrial Electrician
• Certified Robotics Technician

---

Step-by-Step Instructions

Phase 1: Mechanical Installation

1. Inspect Components: Upon delivery, carefully inspect the shipping crate for any signs of damage. Uncrate the robot and inspect the arm, controller, and cables for any physical damage that may have occurred during transit.
2. Prepare Mounting Surface: Verify that the mounting surface is clean, level, and free of debris. Ensure the mounting holes align with the template provided in the technical manual for the NXB-ROB-LA013-003.
3. Lift the Robot: Attach certified lifting straps to the designated lifting points on the robot arm as indicated in the manual. Slowly lift the robot and carefully move it into position over the mounting surface. DO NOT lift the robot by its arms or any other component not specified as a lifting point.
4. Position and Secure the Base: Gently lower the robot until the base is flush with the mounting surface. Align the mounting holes in the robot base with the holes in the foundation.
5. Torque Mounting Bolts: Insert M24, class 10.9 (or higher) mounting bolts with washers. Tighten the bolts in a star pattern to ensure even pressure. Use a calibrated torque wrench to tighten each bolt to 680 Nm. Re-check the torque on all bolts after the initial pass.

Phase 2: Electrical Installation

1. Apply LOTO: Ensure the main power disconnect for the robot cell is in the OFF position and locked out according to your facility's LOTO procedure.
2. Connect Main Power: Connect the 400-480VAC 3-Phase power supply to the main input terminals of the robot controller. Ensure the phase sequence is correct. A proper earth ground connection is mandatory.
3. Connect Robot to Controller: Route the main robot power and signal cable from the base of the NXB-ROB-LA013-003 to the corresponding port on the robot controller. Ensure the connectors are fully seated and secured. An example of a compatible cable is SKU NXB-CBL-531-009.
4. Connect PROFINET: Connect the industrial Ethernet cable for PROFINET communication from your PLC or network switch to the designated PROFINET port on the controller.
5. Connect Teach Pendant: Connect the teach pendant cable to its port on the controller.

Phase 3: End-of-Arm Tooling (EOAT) Installation

1. Mount Tooling: Securely mount the end-of-arm tooling to the J6 axis flange using the appropriate bolts.
2. Connect Utilities: Route and connect any necessary pneumatic lines or electrical cables for the EOAT. Use the integrated utility passages along the arm to prevent cable snagging and wear.

---

Verification

1. Clear Work Envelope: Ensure all tools, equipment, and personnel are outside the robot's work envelope.
2. Power On: Remove the LOTO device and switch on the main power disconnect. Power on the robot controller.
3. Check for Errors: Observe the teach pendant for any startup error codes. If errors are present, consult the troubleshooting manual before proceeding.
4. Establish Communication: Verify that the robot controller has successfully established a PROFINET connection with the master device (e.g., PLC).
5. Test Motion: In T1 (Teach) mode and at a low speed (10% or less), carefully jog each of the robot's six axes (J1 through J6) to verify correct movement and listen for any unusual noises.
6. Check Level: After initial movements, re-verify that the robot base remains level and that all mounting bolts are still torqued to specification.

The installation of the NexBot Vision LA013-003 is now complete. Proceed with system integration and programming as required.

Keywords