How to Install the NexBot Drives LA013-002 6-Axis Robot Arm

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Tools Required

• Lifting equipment (crane or forklift, 1500kg+ capacity)
• Calibrated torque wrench (up to 600 Nm)
• Precision machinist's level
• M20 socket set
• Multimeter
• Wire strippers
• Screwdriver set
• Personal Protective Equipment (PPE)

Article

This document details the standard installation procedure for the NexBot Drives LA013-002 6-Axis Robot Arm (SKU: NXB-ROB-LA013-002). Proper installation is critical for ensuring operational safety, accuracy, and the longevity of the equipment. Follow these instructions carefully. Installation should only be performed by qualified technicians familiar with industrial robotics and local electrical codes.

Prerequisites

Before beginning the installation, ensure the following conditions are met and the required equipment is available.

1. Site Preparation:

• The installation surface must be a rigid, level concrete floor or a steel base plate engineered to support the robot's static weight and dynamic operational loads.
• The mounting surface must be flat to within 0.5 mm over the robot's base footprint (800 x 650 mm).
• A dedicated power source providing 400-480VAC 3-Phase power must be available with appropriate circuit protection.
• Ensure sufficient clearance around the robot's entire work envelope (2,702 mm reach) for safe operation and maintenance access.
• Ambient temperature and humidity must be within the robot's specified operating range.

2. Personnel:

• At least two certified technicians are required.
• One technician must be a qualified electrician responsible for all power connections.

3. Required Equipment:

• Calibrated lifting equipment (overhead crane or forklift) with a minimum safe working load of 1500 kg.
• Appropriate lifting straps or chains.
• A calibrated torque wrench capable of delivering up to 600 Nm.
• Precision machinist's level.
• M20 socket and wrench.
• Standard electrician's toolkit, including a multimeter.
• Personal Protective Equipment (PPE): steel-toed boots, safety glasses, gloves, and hard hats.

Step-by-Step Instructions

Step 1: Unpacking and Inspection

1. Carefully remove the robot and its components from the shipping crate.
2. Inspect the robot arm, controller, and cables for any signs of damage that may have occurred during transit. Report any damage immediately.
3. Verify that all components listed on the packing slip are present.
4. Remove the shipping brackets from the robot axes. Store these brackets for future transport.

Step 2: Mechanical Mounting

1. Using the approved lifting equipment, carefully hoist the LA013-002 robot arm. Attach lifting straps only to the designated lifting points indicated in the user manual.
2. Position the robot over the prepared mounting surface, aligning the mounting holes in the robot base with the anchor bolts in the floor.
3. Gently lower the robot onto the mounting surface. Do not allow the robot to drop or impact the surface.
4. Install four (4) M20, property class 10.9 or higher, mounting bolts with washers.
5. Tighten the bolts in a cross pattern to an initial torque of 100 Nm to seat the base.
6. Use the precision level to check that the robot base is perfectly level. Use shims if necessary to achieve level.
7. Perform the final torque sequence. Tighten each M20 bolt in a cross pattern to the final specification of 550 Nm ± 25 Nm.

Step 3: Electrical Connections

WARNING: Ensure the main power disconnect is locked and tagged out before making any electrical connections.

1. Main Power: Connect the 400-480VAC 3-Phase power supply to the main input terminals on the robot controller. Use an appropriately sized cable and conduit per local electrical codes.
2. Robot to Controller: Connect the primary power and signal cables from the base of the LA013-002 robot to the corresponding ports on the robot controller. Ensure connectors are fully seated and secured. Compatible cables include NXB-CBL-531-004 (5m) and NXB-CBL-531-009 (10m).
3. Grounding: Connect a low-impedance grounding wire from the robot base's designated grounding lug to the facility's earth ground. A proper ground connection is essential for safety and noise immunity.
4. Communication: Connect the PROFINET communication cable from your PLC or network switch to the PROFINET port on the robot controller.

Verification

Once all mechanical and electrical connections are complete, perform the following verification steps.

1. Ensure all personnel and tools are clear of the robot's work envelope.
2. Remove the lock and tag from the main power disconnect and energize the system.
3. Power on the robot controller. Observe the status indicators and check the teach pendant for any startup errors.
4. If no errors are present, use the teach pendant to switch the robot to manual mode at a low speed (e.g., 10%).
5. Carefully jog each of the robot's six axes (J1 through J6) in both directions to confirm free and correct movement.
6. Verify that the robot's position on the teach pendant display corresponds to its physical position. If necessary, perform a mastering procedure as outlined in the user manual.
7. Establish a connection with the PLC over PROFINET and verify that data is being exchanged correctly.

Upon successful completion of these steps, the NexBot Drives LA013-002 is installed and ready for programming and integration.

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